EVA/DC Electric Vehicle Association of Greater Washington DC
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Planning your conversion

Choosing a car

Costs

Components

Batteries

Tools and Supplies

Safety

Getting Started

Installing Motor

Installing Components

Installing Battery Box

Wiring

Final Testing

Disclaimer Statement

 

 

 



Costs

Now that we've decided on our body style and voltage system it's time to discuss the budget for the project. There are several options here. Kits are the easiest way to build an EV. They include all the parts you need except for the batteries. There are several kit suppliers in the U.S. The kit for this conversion was purchased from KTA Services in California. Highlighted parts are included in the conversion kit.

For those on a shoestring budget, used parts can be found within the EV community or from surplus catalogs. Parts can also be ordered as you need them from the suppliers as well. Every so often used Advanced DC motors and controllers can be found for a good price. Visit our For Sale page as we sometimes have used parts available.

Advanced DC 8" motor

$1320.00

Adaptor plate and hub

650.00

Motor mount

137.50

Curtis-PMC1221B motor controller

750.00

Throttle controller

60.00

Main contactor

130.00

Main circuit breaker

110.00

DC/DC Converter

420.00

Voltmeter

48.00

Ammeter

48.00

Onboard battery charger

550.00

Charger interlock relay

15.00

50 ft 2/0 welding cable

180.00

Cable lugs

144.00

Shrink tubing

19.00

120 volt battery box fan

20.00

Wiring diagrams

20.00

Vacuum brake system

205.00

Heating system

395.00

Electric wire and connectors

170.00

16 6-volt batteries, US Battery @ $42.00 each

672.00

Goodyear Invicta low rolling resistance tires @ $60.00 each

240.00

New wheels

250.00

New clutch

63.00

Air shocks

65.00

"Convert It" Manual

25.00

Hardware

300.00

Battery box plywood

30.00

Tools and supplies

200.00

Paint and supplies

120.00

Angle iron

40.00

Welding services

350.00

Flywheel resurfacing

55.00

Total

$7926.00


The next step is taking a look at the components

   

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