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 Planning Your Conversion
The first step in the conversion process is determining what kind of car to
convert. You also have to determine if an electric car will fit your
needs. Below is a list of items to consider before embarking on the
project. All the assumptions are based on using deep-cycle or sealed
lead-acid batteries which are available
today.
Is an EV appropriate for your needs?
The average conversion EV has a realistic range of 30 to 70 miles in
everyday driving conditions depending on the type of batteries you have
and the weight of the vehicle. If your commute is more then 35 miles
one way in very hilly terrain an EV may not be a good idea. However,
if your commute is on average terrain and is about 20 miles each way
an EV is perfect. If you are a two car family and one car is usually
used for short trips you may want to consider an EV.
Do you have easy access to charge your car?
Townhomes, apartments and parking garages may impose a challenge and will probably require permission from the management or homeowner's association.
Do you have the facilities to build your conversion?
If you don't have a driveway, carport, or garage all is not lost. Ask a friend, family member, or rent garage space. The project should take anywhere from 2 months to a year.
Do you have the proper tools to build an EV?
With conversion kits available today most people with basic hand and
power tools can do the work themselves. Some tasks can be contracted
out such as welding. The only special tools you will need are a torque
wrench, cable crimpers, and an engine crane; all of which can be rented.
What is your budget for the conversion?
For a complete kit consider spending $4000 - $6000. Batteries can cost another $700 to $1200. Kits are highly recommended because they include all the parts necessary for the conversion as well as instructions. It is highly recommended that the first time EVer buy the book "Convert It" if it isn't available with the kit. This book has detailed step by step instructions on converting a car from scratch.
The next step is choosing a car.
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